Cooling Tower Repair
Climate control is crucial in modern homes and residential buildings, especially in hot or cold areas. Regulating climate can be an energy intensive task with most HVAC equipment featuring numerous technical components. That’s why a professional company is needed for any important cooling tower repairs.
Cooling towers are used in combination with commercial chillers to eliminate any unwanted heat that is generated during operation. Many of the components focus on proper extraction of heat, especially in most modern units. Whenever a cooling tower ceases to function properly, it’s best to contact the professionals right away.
Cooling Tower Overview
Cooling towers are generally found in large power plants and manufacturer buildings. The towers can vary in size, though. Cooling towers can also be spotted on mall, university and hospital rooftops. They are commonly found inside an HVAC system, used to cool the inside of a building. The cooling load is determined by the amount of space in the building and/or location which needs the heat extracted. Humidity of the air is also accounted for, as cooling towers in Florida will differ from a tower located in the dry heat of Arizona.
Evaportaive cooling is a cycle that turns cooling evaporating water into air. This is a natural process, and one that can be seen utilized often in athletics. Next time you watch any sort of game, scan the sidelines for misters used to cool the players down after competing. Another example would be what happens the moment one steps out of the shower. The water on the skin quickly evaporates and pulls the heat from the body. We then feel the cooling sensation taking over.
Simply put, cooling towers are large boxes equipped to maximize the evaporation of water. Plastic sheets inside the tower create a large surface area, ready for evaporation. Just like nuclear power plants, these cooling towers rely on natural airflow throughout the tower. To help the process, some towers utilize a motor to generate quicker and more efficient airflow.
How Are Cooling Tower Repairs Done?
If you have any questions regarding the operation of your cooling tower, now is the time to reach out to a professional repair service. Typically, most professionals services will go through these steps during any repair process:
- Inspection: Professionals will always perform an extensive physical inspection of the tower.
- Analysis: Utilizing advanced computer modeling, the company will enhance its capabilities of the tower and make any necessary repairs.
- Engineering: Professionals services will use the latest industry technology to offer increased cooling capacity.
Repair Services
Here are some typical available services:
- Structure refurbishment.
- Wood to FRP conversion.
- Counterflow to crossflow conversion.
- Gear reducer conversion.
Cooling Tower Repair And Maintenance Tips
The following cooling tower maintenance tips are simple and can help you save up to 15% on the costs of electricity. As well as conserving water, a regular maintenance routine also extends the functional life of cooling equipment and ensure you get the maximum performance possible from your cooling towers.
- Inspect the unit and having listened to it, take note of any noises that seem unusual to use as a baseline for any potential issues that may arise.
- Follow the recommended and proper lock out procedures and disconnect motor switches before the commencement of any hands-on work. This is to ensure your safety.
- Having made an inspection of the strainers cleaning debris from them will help to maintain excess materials from infiltrating the system.
- Conduct an inspection of the water distribution system and check for dry areas over the fill coil section to increase system capacity by avoiding scale build up. If the surface is not fully wetted, check the nozzles for clogs and cracks.
- Flush debris and dirt through the sump strainer or tower drain from the cold water basin to keep dirt from accumulating and to ensure maintenance of water filtration.
- Find the appropriate predetermined water level by checking the makeup water supply. This will reduce air entrainment and conserves water.
- As per the evaporation and local water quality regulations where you live, adjust the bleed rate to prevent the accumulation of solid mater in what that is being recirculated.
- Optimal performance of the belt drive system is reliant upon any tension problems being properly addressed and fixed.
- Always follow the manufacturers recommendations for assuring reliable service by routinely checking the oil quantity, oil level and shaft alignment for a gear drive system.
- Every three months at a minimum, lubricate the bearings of fan shafts to ensure proper operation. You can eliminate the need for monthly bearing maintenance with the installation of bearing greasers that are automatic. This is an easy task to perform.
Cooling Tower Installation, Replacement, & Refurbishment in Arizona & Nevada
Our team offers complete cooling tower refurbishment that will save your company tens of thousands of dollars over buying and installing new cooling towers. Cooling tower refurbishment and rebuilding adds about another 15 years of life to your equipment and helps you get your money’s worth out of your original investment in your cooling tower or property. We offer cooling tower installation, replacement, and refurbishment in Arizona and Nevada. We also sell other cooling tower parts and products.