Category Archives: Cooling Towers

If you are searching for cooling tower maintenance tips, this post should help. Cooling Tower Products is the largest supplier of cooling tower parts and products and can help you to keep your cooling tower in perfect working order.

Through regular use, a cooling tower that has been neglected means its leaving water temperature will increase. This raises the cost of energy up to 6% for every 2 degrees Fahrenheit of increase. Conversely, a cooling tower that has been regularly serviced and maintained will continue to function at the original level of optimum performance helping to keep the costs of energy as low as possible.

The following cooling tower maintenance tips are simple and can help you save up to 15% on the costs of electricity. As well as conserving water, a regular maintenance routine also extends the functional life of cooling equipment and ensure you get the maximum performance possible from your cooling towers.

1. Inspect the unit and having listened to it, take note of any noises that seem unusual to use as a baseline for any potential issues that may arise.
2. Follow the recommended and proper lock out procedures and disconnect motor switches before the commencement of any hands-on work. This is to ensure your safety.
3. Having made an inspection of the strainers cleaning debris from them will help to maintain excess materials from infiltrating the system.
4. Conduct an inspection of the water distribution system and check for dry areas over the fill coil section to increase system capacity by avoiding scale build up.If the surface is not fully wetted, check the nozzles for clogs and cracks.
5. Flush debris and dirt through the sump strainer or tower drain from the cold water basin to keep dirt from accumulating and to ensure maintenance of water filtration.
6. Find the appropriate predetermined water level by checking the makeup water supply. This will reduce air entrainment and conserves water.
7. As per the evaporation and local water quality regulations where you live, adjust the bleed rate to prevent the accumulation of solid mater in what that is being recirculated.
8. Optimal performance of the belt drive system is reliant upon any tension problems being properly addressed and fixed.
9. Always follow the manufacturers recommendations for assuring reliable service by routinely checking the oil quantity, oil level and shaft alignment for a gear drive system.
10. Every three months at a minimum, lubricate the bearings of fan shafts to ensure proper operation. You can eliminate the need for monthly bearing maintenance with the installation of bearing greasers that are automatic. This is an easy task to perform.

Frequency of maintenance does vary depending on the circulating water condition and the environment in which the unit operates. If you practice the habits of good maintenance you will not only extend the life of your equipment but also help to prevent the failure of equipment. If you also want to reduce downtime further in the event of an emergency where you cannot afford a stoppage, continue storing critical parts in inventory so they are at hand when you need them the most. Hopefully these tips will save you energy, time and money and assist you in getting the most value from your cooling equipment.

Looking For Cooling Tower Maintenance?

Cooling Tower Products has over 4 decades of experience with cooling tower maintenance and can help you with any cooling tower related project. Contact us today and get the professionals at Cooling Tower products on your side.

If you are searching online for “cooling tower types,” then this post is for you! We will go over the five of the most commonly used tower types, including crossflow, counterflow, forced draft, induced draft and factory assembled devices.

Crossflow Cooling Towers

Because of its design, crossflow cooling towers force the hot process water to flow down the fill media. This is caused simply by the force of gravity. This process takes place at the same time as the air is being blown horizontally across the falling water, which cools it down significantly. The air flow and pattern of the water is where the crossflow model gets its name. Water will require only gravity for downward flow because there is no other present force going against it. Water will then be evenly distributed by the hot water basins located above the fills in the tower.

Counterflow Cooling Towers

Hot process water flows downward on the fill media, continuing its flow all the way onto the cold water basin. The air, though, enters in a lower section of the tower, compared to crossflow versions. From there, air will flow up, passing through the water flowing the fill. The end result here will be a cooling down phase. Pressurized pipes and nozzles are placed further apart than in crossflow towers. This is done to ensure nothing will obstruct airflow to the tower.

Forced Draft Cooling Towers

There are many benefits of using a forced draft cooling tower. And that is exactly why so many industrial plants opt for this model over the other options. Forced draft cooling towers are very powerful, yet economical at the same time. These models will remove low-potential heat that is generated in the production process. A counterflow of air combined with hot water results in a transfer of heat in the cooling fill. Paper and chemical industry plants often prefer to used forced draft cooling towers.

Factory Assembled Cooling Towers

Simple and easy transportation, installation and operation are some of the biggest reasons why plants love factory assembled towers. These versions continue to be extremely popular because they are some of the few towers that can be customized to your specific needs. Generally, these towers are used for HVAC and industrial applications where cooling efficiency is not a priority and space is limited.

Induced Draft Cooling Towers

This version features a fan at the top of tower, pulling the air upward. Fans in induced draft cooling towers then induce the hot, moist air out of the discharge. A powerful exit air velocity reduces any possible recirculation within the tower as the end result. That is the main goal for these models: to eliminate the possibility of any discharged air flowing back into the air intake area.

Cooling Tower Uses

These cooling towers are used to cool several products and machinery. Despite the various uses and machinery associated with this product, all cooling towers operate in the same way. Evaporative cooling is utilized in all circumstances.

Cooling towers are used for the following, plus many more applications:

• Food and beverage service
• Machine tools
• Chemicals
• Semi-conductors

Cooling Tower Installation, Replacement, & Refurbishment in Arizona & Nevada

Our team offers complete cooling tower refurbishment that will save your company tens of thousands of dollars over buying and installing new cooling towers.  Cooling tower refurbishment and rebuilding adds about another 15 years of life to your equipment and helps you get your money’s worth out of your original investment in your cooling tower or property. We offer cooling tower installation, replacement, and refurbishment in Arizona and Nevada. We also sell other cooling tower parts and products.

If you are searching for “cooling tower cleaning” or “cooling tower maintenance” in Arizona, Cooling Tower Products is here to help!

Cooling Tower Cleanings

Typically, a cooling tower cleaning will include the following three services:

• Acid Cleaning
• Disinfection
• Dispersant Cleaning

The acid cleaning is performed to remove any rust from building up inside the tower. Disinfection is used for bacteria control and Legionella risk-abatement. Lastly, dispersant cleaning will loosen deposits and strip biofilm at the same time.

*Make sure all towers are thoroughly inspected and cleared of any debris before any cleaning service gets underway. 

Cooling Tower Cleaning Cost

On average, a typical cooling tower cleaning project will cost $10,000. Projects will range from $5,000-$15,000, according to HOH Water Technology.  Costs will vary based on a few factors, including the size/complexity of the systems and amount of remediation needed.

Feel free to contact Cooling Tower Products today for more information!

Cooling Tower Products Cleaning Services

Cooling Tower Products, serving Arizona, provides cleaning and pressure washing of all interior and exterior cooling tower components. These components include fill media, cold water basins, nozzles, hot water decks, exterior casings and piping systems.

So why should you invest in cooling tower cleaning services? Well, towers that receive regular cleanings/maintenance have been shown to be more energy efficient. Ensuring that your tower runs at top performance will save on energy consumption and help manage overhead costs.

Find more information on Cooling Tower Products’ services right here.

Cooling Tower Maintenance Tips

The following cooling tower maintenance tips are simple and can help you save up to 15% on the costs of electricity:

• Inspect the unit and having listened to it, take note of any noises that seem unusual to use as a baseline for any potential issues that may arise.
• Follow the recommended and proper lock out procedures and disconnect motor switches before the commencement of any hands-on work. This is to ensure your safety.
• Having made an inspection of the strainers cleaning debris from them will help to maintain excess materials from infiltrating the system.
• Conduct an inspection of the water distribution system and check for dry areas over the fill coil section to increase system capacity by avoiding scale build up.If the surface is not fully wetted, check the nozzles for clogs and cracks.
• Flush debris and dirt through the sump strainer or tower drain from the cold water basin to keep dirt from accumulating and to ensure maintenance of water filtration.
• Find the appropriate predetermined water level by checking the makeup water supply. This will reduce air entrainment and conserves water.
• As per the evaporation and local water quality regulations where you live, adjust the bleed rate to prevent the accumulation of solid mater in what that is being recirculated.
• Optimal performance of the belt drive system is reliant upon any tension problems being properly addressed and fixed.
• Always follow the manufacturers recommendations for assuring reliable service by routinely checking the oil quantity, oil level and shaft alignment for a gear drive system.
• Every three months at a minimum, lubricate the bearings of fan shafts to ensure proper operation. You can eliminate the need for monthly bearing maintenance with the installation of bearing greasers that are automatic. This is an easy task to perform.

Cooling Tower Installation, Replacement, & Refurbishment in Arizona & Nevada

Our team offers complete cooling tower refurbishment that will save your company tens of thousands of dollars over buying and installing new cooling towers.  Cooling tower refurbishment and rebuilding adds about another 15 years of life to your equipment and helps you get your money’s worth out of your original investment in your cooling tower or property. We offer cooling tower installation, replacement, and refurbishment in Arizona and Nevada. We also sell other cooling tower parts and products.

If you are searching for cooling tower maintenance tips, this post should help. Cooling Tower Products is the largest supplier of cooling tower parts and products and can help you to keep your cooling tower in perfect working order.

Through regular use, a cooling tower that has been neglected means its leaving water temperature will increase. This raises the cost of energy up to 6% for every 2 degrees Fahrenheit of increase. Conversely, a cooling tower that has been regularly serviced and maintained will continue to function at the original level of optimum performance helping to keep the costs of energy as low as possible.

The following cooling tower maintenance tips are simple and can help you save up to 15% on the costs of electricity. As well as conserving water, a regular maintenance routine also extends the functional life of cooling equipment and ensure you get the maximum performance possible from your cooling towers.

1. Inspect the unit and having listened to it, take note of any noises that seem unusual to use as a baseline for any potential issues that may arise.
2. Follow the recommended and proper lock out procedures and disconnect motor switches before the commencement of any hands-on work. This is to ensure your safety.
3. Having made an inspection of the strainers cleaning debris from them will help to maintain excess materials from infiltrating the system.
4. Conduct an inspection of the water distribution system and check for dry areas over the fill coil section to increase system capacity by avoiding scale build up.If the surface is not fully wetted, check the nozzles for clogs and cracks.
5. Flush debris and dirt through the sump strainer or tower drain from the cold water basin to keep dirt from accumulating and to ensure maintenance of water filtration.
6. Find the appropriate predetermined water level by checking the makeup water supply. This will reduce air entrainment and conserves water.
7. As per the evaporation and local water quality regulations where you live, adjust the bleed rate to prevent the accumulation of solid mater in what that is being recirculated.
8. Optimal performance of the belt drive system is reliant upon any tension problems being properly addressed and fixed.
9. Always follow the manufacturers recommendations for assuring reliable service by routinely checking the oil quantity, oil level and shaft alignment for a gear drive system.
10. Every three months at a minimum, lubricate the bearings of fan shafts to ensure proper operation. You can eliminate the need for monthly bearing maintenance with the installation of bearing greasers that are automatic. This is an easy task to perform.

Frequency of maintenance does vary depending on the circulating water condition and the environment in which the unit operates. If you practice the habits of good maintenance you will not only extend the life of your equipment but also help to prevent the failure of equipment. If you also want to reduce downtime further in the event of an emergency where you cannot afford a stoppage, continue storing critical parts in inventory so they are at hand when you need them the most. Hopefully these tips will save you energy, time and money and assist you in getting the most value from your cooling equipment.

Looking For Cooling Tower Maintenance?

Cooling Tower Products has over 4 decades of experience with cooling tower maintenance and can help you with any cooling tower related project. Contact us today and get the professionals at Cooling Tower products on your side.

If you are searching online for “cooling tower types,” then this post is for you! We will go over the five of the most commonly used tower types, including crossflow, counterflow, forced draft, induced draft and factory assembled devices.

Crossflow Cooling Towers

Because of its design, crossflow cooling towers force the hot process water to flow down the fill media. This is caused simply by the force of gravity. This process takes place at the same time as the air is being blown horizontally across the falling water, which cools it down significantly. The air flow and pattern of the water is where the crossflow model gets its name. Water will require only gravity for downward flow because there is no other present force going against it. Water will then be evenly distributed by the hot water basins located above the fills in the tower.

Counterflow Cooling Towers

Hot process water flows downward on the fill media, continuing its flow all the way onto the cold water basin. The air, though, enters in a lower section of the tower, compared to crossflow versions. From there, air will flow up, passing through the water flowing the fill. The end result here will be a cooling down phase. Pressurized pipes and nozzles are placed further apart than in crossflow towers. This is done to ensure nothing will obstruct airflow to the tower.

Forced Draft Cooling Towers

There are many benefits of using a forced draft cooling tower. And that is exactly why so many industrial plants opt for this model over the other options. Forced draft cooling towers are very powerful, yet economical at the same time. These models will remove low-potential heat that is generated in the production process. A counterflow of air combined with hot water results in a transfer of heat in the cooling fill. Paper and chemical industry plants often prefer to used forced draft cooling towers.

Factory Assembled Cooling Towers

Simple and easy transportation, installation and operation are some of the biggest reasons why plants love factory assembled towers. These versions continue to be extremely popular because they are some of the few towers that can be customized to your specific needs. Generally, these towers are used for HVAC and industrial applications where cooling efficiency is not a priority and space is limited.

Induced Draft Cooling Towers

This version features a fan at the top of tower, pulling the air upward. Fans in induced draft cooling towers then induce the hot, moist air out of the discharge. A powerful exit air velocity reduces any possible recirculation within the tower as the end result. That is the main goal for these models: to eliminate the possibility of any discharged air flowing back into the air intake area.

Cooling Tower Uses

These cooling towers are used to cool several products and machinery. Despite the various uses and machinery associated with this product, all cooling towers operate in the same way. Evaporative cooling is utilized in all circumstances.

Cooling towers are used for the following, plus many more applications:

• Food and beverage service
• Machine tools
• Chemicals
• Semi-conductors

Cooling Tower Installation, Replacement, & Refurbishment in Arizona & Nevada

Our team offers complete cooling tower refurbishment that will save your company tens of thousands of dollars over buying and installing new cooling towers.  Cooling tower refurbishment and rebuilding adds about another 15 years of life to your equipment and helps you get your money’s worth out of your original investment in your cooling tower or property. We offer cooling tower installation, replacement, and refurbishment in Arizona and Nevada. We also sell other cooling tower parts and products.

In the hot summer time, the efficiency of any industrial liquid chiller is reduced. Read on to learn more about keeping your chiller working smoothly when the sun comes out!

Water-Cooled Chillers

• Make sure the plant water system is operating correctly.
• Most chillers require three gallons per minute of cooling water for every ton of system capacity delivered at a pressure differential of 20 pounds per square inch.
• Keep it clean by phsicially cleaning the condenser tubes or utilize a chemical cleaning system. The slightest build up of scale can have a dramatic effect on performance.
• Make sure the pressure activated water modeling valve is opened fully when required.

Air-Cooled Water Chillers

• Utilize a non-acid based commercial coil cleaning system to keep the condenser coil clean and the fins properly combed to allow proper airflow.
• Make sure the space is adequate around the chiller to ensure thecorrect amount of airflow. Most need four to five feet of clearance space on the air inlet side and clear space above as well as four to five feet of clearance space for units that discharge on the side.
• Ensure the ventilation is adequate so air recirculating is prevented.
• Make sure fan blades, motors and blowers are working correctly and well maintained.

Looking For Cooling Tower Maintenance?

Cooling Tower Products has over 4 decades of experience with cooling tower maintenance and can help you with any cooling tower related project. Contact us today and get the professionals at Cooling Tower products on your side.

Cooling towers are a crucial aspect of the HVAC system across numerous industries. Regular cooling tower cleanings are a necessity to ensure proper operation. So, how does the cleaning process work? Let’s take a look at five simple steps below.

Step 1. Inspect Cooling Tower

The first step towards properly cleaning the tower is by doing a complete inspection of the area.

• Inspect the tower at least every month, but especially the day of the cleaning.
• Inspections can reveal areas that need to be focused on during cleanup.
• Check to see if the fill media has been fouled up by any buildup.
• Finally, check the hot water basin for sludge.

Step 2. Protect Yourself

Make sure to protect yourself from any hazards you may encounter during the cleaning process.

• Turn off pumps and fans using OSHA lockout/tagout procedures.
• The heat and moisture coming from the tower poses threats, as well.
• You need to wear eye protection and a mask with the appropriate filter grade.

Step 3. Bacteria Treatment

Bacteria and fungus can grow and thrive in cooling towers, which can cause harm or illness in humans.

• Disinfect the area, thoroughly.
• Ensure you disinfect with proper chemistry prior to cleaning.
• Spray the tower’s surfaces and water any chemical compound.
• This also helps deter any further growth in the future.

Step 4. Remove Sludge

Locate the basin, as this is the most common area where sludge is discovered.

• Specialized vacuums can be used to remove sludge buildup.
• If you do not have such vacuums, a cooling tower cleaning company can provide one.

Step 5. Fix Fouling/Clogs

The most important phase of the heat exchange within the tower will take place in the fill media.

• When fill media becomes clogged, the cooling will not take place as it should.
• Clean the fill media with detergent.
• Replace the fill, if necessary.
• Neglecting any fill media buildup can result in higher electricity bills.

How Much Does Professional Cooling Tower Cleaning Cost?

On average, a typical cooling tower cleaning project will cost $10,000. Projects will range from $5,000-$15,000, according to HOH Water Technology.  Costs will vary based on a few factors, including the size/complexity of the systems and amount of remediation needed.

Feel free to contact Cooling Tower Products today for more information!

Cleaning Services By Cooling Tower Products

Cooling Tower Products, serving Arizona, provides cleaning and pressure washing of all interior and exterior cooling tower components. These components include fill media, cold water basins, nozzles, hot water decks, exterior casings and piping systems.

So why should you invest in cooling tower cleaning services? Well, towers that receive regular cleanings/maintenance have been shown to be more energy efficient. Ensuring that your tower runs at top performance will save on energy consumption and help manage overhead costs.

Find more information on Cooling Tower Products’ services right here.

Cooling Tower Installation, Replacement, & Refurbishment in Arizona & Nevada

Our team offers complete cooling tower refurbishment that will save your company tens of thousands of dollars over buying and installing new cooling towers.  Cooling tower refurbishment and rebuilding adds about another 15 years of life to your equipment and helps you get your money’s worth out of your original investment in your cooling tower or property. We offer cooling tower installation, replacement, and refurbishment in Arizona and Nevada. We also sell other cooling tower parts and products.